Educational only. Oil heat involves fire, electrical, and carbon-monoxide hazards. Know what is safe to check, and when to stop and call a licensed technician.

Oil burners by brand

The common residential oil burners in North America come from four makers: Beckett, Carlin, Riello and Wayne. Each brand page decodes that burner's control lights and lockout codes, lists the setup specs from the manuals, shows the electrode settings and links the part numbers. If you do not know the brand, match the burner to a card below. The name is usually printed on the housing or on the control cover. New to the burner itself? Start with how an oil furnace works.

Setup framework (applies to most gun burners)

The numbers that set up a conventional gun burner, and what differs by brand. Every value is sourced to a manual. Nozzle size, spray angle and pattern, and air are matched to the appliance rating plate and tuned with an analyzer, not read off a universal number, so confirm against the plate and the manual for your exact equipment.

Nozzle rating basis

Oil nozzles are rated in gallons per hour (GPH) at 100 psi pump pressure. Match the nozzle GPH, spray angle (about 30 to 90 degrees), and pattern (hollow, solid, or semi-solid) to your appliance's rating plate, not to the burner alone.

Source: NORA Oil Heat Technicians Manual, ch 05 (Nozzles); cross-checked against Slant/Fin and Wayne nozzle tables (both rated at 100 psi)

Pump pressure

Conventional high-pressure gun burners run roughly 100 to 150 psi. Never operate below 100 psi, low pressure wrecks atomization. The exact setting comes from the appliance and burner spec.

Source: NORA Oil Heat Technicians Manual, ch 05 (Nozzles): rated at 100 psi, higher pressures recommended by many manufacturers, never below 100 psi

Electrode gap and position

Set the electrodes per the manufacturer's instructions for your burner. NORA's typical conventional figures are about a 5/32 inch spark gap, 5/16 inch above the nozzle center line, and 1/16 inch ahead of the nozzle face. Gaps differ by burner, so confirm yours.

Source: NORA Oil Heat Technicians Manual, ch 12 (Ignition Systems) and ch 15 (Service Procedures)

Cad cell flame proving

A healthy cad cell reads low resistance when it sees flame (a strong signal); high resistance means it cannot prove flame and the primary control locks out. Clean or re-aim a sooted cell before replacing it.

Source: NORA Oil Heat Technicians Manual, ch 10 (Primary Controls)

Combustion tuning targets

Source: NORA Oil Heat Technicians Manual, ch 07 (Combustion) and ch 14 (Annual Maintenance)

Cad cellIgnitorPrimary controlFuel pumpMotorBlower wheelCouplingSolenoid valveIgnitor gasketAir shutterOil line
A Beckett AFG, the most common gun burner. The parts are shared across brands; the main differences are the control and the flame sensor. Tap a label to open that part on the Beckett parts page.
Beckett AFG oil burner parts diagram, labeled
Printable version: the Beckett AFG burner body diagram above as one labeled image. Scan the QR code in its corner to open the Beckett parts page.

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